간략히: Watch as we walk through the full process, from initial setup to real-world testing, of precision CNC milling for Hastelloy C-22 medical device parts. This demonstration showcases how we machine this hard, corrosion-resistant superalloy into complex geometries like thin-walled enclosures and intricate channels, ensuring dimensional accuracy and surface integrity for critical medical applications.
관련 제품 기능:
최고의 니켈-크롬-몰리브덴-텅스텐 합금인 Hastelloy C-22의 정밀 CNC 밀링, 이는 보편적인 부식 저항성을 갖습니다.
얇은 벽, 깊은 캐비티, ±0.025mm의 정밀 공차를 갖는 정밀 보어 등 복잡한 형상을 위한 특수 가공.
단단한 기계 도구와 고압 냉각액을 사용하여 재료의 작업 경화 성격을 처리하기위한 최적화된 프로세스.
후처리에는 합금의 최대 내식성을 회복하고 매끄러운 표면 마감을 얻기 위해 전해 연마 또는 패시베이션이 포함됩니다.
의료기기 용품에 대한 ISO 13485에 따른 품질 관리 시스템으로 제조됩니다.
밀 테스트 인증서 및 CMM을 사용한 100% 중요 치수 검증을 통한 완전한 자재 추적성.
Ideal for long-term implantable devices, surgical instruments, and diagnostic equipment exposed to aggressive environments.
Cleanroom packaging and cleaning per medical device protocols to ensure component purity and reliability.
질문과대답:
What makes Hastelloy C-22 suitable for medical device parts?
Hastelloy C-22 offers exceptional resistance to a wide spectrum of corrosive chemicals, including chlorides and acids, along with excellent biocompatibility and thermal stability, making it ideal for long-term implantable devices and surgical tools in aggressive environments.
What tolerances can be achieved with your precision milling process?
Our standard dimensional tolerance is ±0.025 mm on critical features, with high-precision tolerances of ±0.0125 mm achievable for select features. True positional tolerance can be held within 0.05 mm or better.
How do you ensure the corrosion resistance of the machined parts?
After machining, we perform critical post-processes like electropolishing or chemical passivation per ASTM A967 to remove surface contaminants and restore the optimal passive oxide layer, ensuring maximum corrosion resistance for the final component.